How to custom seamless bandana?

What’s the seamless bandana

Seamless bandana, also be called magic bandana, multifunctional bandana. It’s Fashionable and practical outdoor headwear equipment.

it Can be used as headwear, bandanas, hats, balaclavas, neck gaiters, un Protection Gaiter, headbands, tubular bandana, Face Shield, Helmet Liner, and Beanie.

9 different way to wear your custom print seamless bandana. Actually you Can wear it in more ways as you like

When we search the keyword custom seamless bandana in Google, we Can find many promotional products suppliers.

It’s a very good idea of representing brand awareness using a seamless bandana.

From PPAI 2018 Promotional Products Fact Sheet, wearable accessories is 7% market share. Custom bandana plays important role.

Custom tube Bandanas are the perfect high quality branding solution for business, team, or event.

Especially for outdoor sports activities like running, hiking, mountaineering, rock climbing, skiing, tennis, motorcycles, beach bikes, bicycles,

outward bound training and other outdoor sports.

Now let’s show how to custom tubular bandana.

Step 1, know about the size, material, print way, and other feature

1-1  Size:  25cm flat-tube width x 50cm, it’s seamless.
  • Remarks: The size will be 25*50(±1)CM, as the 100% polyester has extensibility.
1-2   Material: special high-performance 100% polyester microfiber: windproof, breathable, sweat absorption, quick-drying,  soft, good moisture absorption function.
1-3 Imprint way:  Sublimation print.
The logos and designs are all overprinted on a white blank bandana.

Sublimation print is one modern printing way.
First, print the design on paper using a digital printer.
Then transfer the design from paper to white blank bandana
This machine used for small order quantity
This machine used for larger quantity, it’s fast.

Outside is the printed design all over. Inside is white color.

Remarks: Usually the front side bandana and backside bandana are the same design. You also Can make a different designs on one bandana. 

Step 2, LOGO mockup OPTIONS

 Please send your vector logo (.ai or .eps file) or high resolution .jpg file. The size of the mockup is 25*50cm. We need outer bleed, total design size is 28*58cm, and inner bleed (24*48cm) (The logo in the area is fully printed, then we call it safety printing area).

 You Can send us your logo, and design idea, We’ll work on your art layout and send you a DIGITAL PROOF of the artwork for approval.

Step 3, Sample Set UP

It’s very helpful to check the real bandana sample using the digital proof.

We will start to make a sample setup as the confirmed design layout.

There are 2 different ways to sample.

One is making the printing pattern, this printing pattern will be used in mass production. It’s the pre mass production sample. It’s 95% near to mass production. 

The other is a digital print sample.  It’s easy and fast, also not need to pay a printing pattern charge of 60USD/color.

 3-1 Print  the design on the paper.

It’s very important to adjust the color, that’s why we need you to provide us the Pantone NO. in your design.

You can specify any background color you prefer.  We can match Pantone colors.  (Please give us the Pantone NO. for the different colors in your design).

3-2   Sublimation print on white bandana

Sublimation printing for small order quantity

 Step 4, Confirm the quantity and order details

Minimum Order Quantity is 200 pieces per design. Recently the E-commerce development, more and more clients prefer to order less stock.

Then we Can use digital print for the small quantity of 200pcs as starting.  We also Can handle large quantity orders, each day the production capacity is 50,000pcs after printing paper.

Step 5, Mass production and Packing

Production Lead-Time is currently 10-15days (after design layout confirmation & deposit payment).
PACKAGING:  Each Bandana comes in a small poly-bag with care instructions and how to wear graphic icons printed on the back of the bag

Step 6, Quality Inspect and shipping

6-1 Color fastness testing

Use white gloves, move on the bandana, to check the color fastness.

6-2 Wash the bandana, to see if the bandana fade.

6-3 Logo and Design layout checking

Recently the bandana is in top demand as COROV-19, Coz bandana can be folded over as a face mask, cover your mouth and nose for extra protection. CDC’s recommendation for Cloth Face Coverings.

Using the 6 steps, you will know how to custom print your logo seamless bandana.

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